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Customized gas sampling systems for Koppert

Continuous CO₂ and O₂ measurement for reliable process monitoring

Neohance is engineering and building four customized extractive gas sampling systems for Koppert. The systems will be used for continuous CO₂ and O₂ measurement across four tanks, providing important process data to support monitoring, validation and optimization of the production process.

The Challenge

Koppert is expanding its production capacity to support the growing demand for microbiological solutions used in sustainable agriculture. As these production processes are scaled up, maintaining stable and well-controlled process conditions is essential.

CO₂ and O₂ concentrations are important process parameters within this environment. Reliable and continuous measurement provides valuable insight into the conditions inside the tanks and supports both process validation and ongoing optimization.

Our Scope

Neohance is responsible for the engineering and construction of four customized extractive gas sampling systems, one for each tank.

The scope includes:

  • Four customized gas sampling systems
  • Continuous CO₂ measurement
  • Continuous O₂ measurement
  • Extractive sample-conditioning systems
  • Engineering and system configuration
  • Assembly and integration of the systems
  • Support for reliable process monitoring and validation

Extractive gas sampling and sample conditioning

In an extractive gas measurement system, a gas sample is taken directly from the process and transported to the analysis system. Before measurement, the sample is conditioned to ensure that it reaches the analyzer under suitable and stable conditions.

For this project, Neohance combines gas sampling, sample conditioning and continuous CO₂ and O₂ measurement in customized systems designed specifically for Koppert's four tanks.

This approach enables consistent monitoring of key process parameters and provides reliable measurement data for further process analysis and optimization.

Supporting reliable process performance

The gas sampling systems form part of the wider expansion of Koppert's production capabilities.

By providing continuous insight into CO₂ and O₂ levels, the systems help create a reliable data foundation for monitoring process conditions, validating performance and identifying opportunities for further optimization.

Neohance's role is to translate the measurement requirements into complete, application-specific gas sampling systems ready for integration into the production environment.

Stainless-steel industrial process tanks with integrated piping and instrumentation for gas monitoring and process control.

Project Overview

Client: Koppert
Industry: Industry / Biotechnology
Location: The Netherlands
Number of systems: 4
Application: Gas sampling and process analysis
Measured gases: CO₂ and O₂
Solution: Extractive gas sampling systems with sample conditioning
Purpose: Continuous process monitoring, validation and optimization

Need a custom gas sampling system for your process?

Neohance engineers and builds customized gas sampling and gas analysis systems for industrial applications. From sample conditioning and engineering to complete system integration, our solutions are developed around the specific measurement and process requirements of each application.

FAQ's

What is Neohance delivering for the Koppert project?

Neohance is engineering and building four customized extractive gas sampling systems for four separate tanks. The systems provide continuous CO₂ and O₂ measurement and include sample conditioning to support reliable gas analysis.

The project includes the complete modernization of the Fixed Gas Detection and Gas Sampling System, covering gas mapping, hazardous-area assessment, detector positioning, replacement of legacy equipment, Rockwell Automation integration, testing, and commissioning.

Why are CO₂ and O₂ measured continuously?

CO₂ and O₂ are important process parameters. Continuous measurement provides ongoing insight into process conditions and generates data that can support monitoring, validation and optimization.

What is an extractive gas sampling system?

An extractive gas sampling system removes a representative gas sample from the process and transports it to an analysis system. The sample can first be conditioned to ensure suitable measurement conditions before the gas concentrations are analyzed.

© Neohance

Design & Realisation: Impuls